An air compressor is a pneumatic device that converts power into the potential energy present in compressed air. By employing one of several ᴍᴇᴛʜods to force more and more air into the container, an air compressor increases the pressure in a storage tank. When the pressure in the tank reaches its intended maximum, the air compressor shuts off. The tank is then used to store the compressed air until it is required.
The energy contained in the compressed air can be used for a variety of purposes by utilizing the kinetic energy of the air as it is released and the tank depressurizes. The air compressor restarts and pressurizes the tank when tank pressure falls below its minimum level. Because it operates for any gas or air, an air compressor must be distinguished from a pump, which operates on a liquid.
An air compressor assembly must be made, which takes time and money. Traditionally, it necessitates the employment of numerous manufacturing cells. Including air tank welding, fabrication, and final assembly of the air compressor assembly in a single cell is one technique to decrease the size, and capital expense, and improve the productivity of the manufacturing cells.
The air tank is often too hot after welding to start the final assembly, though. This might significantly reduce industrial productivity. Additionally, the welding procedure may lessen the metal’s ability to resist corrosion in the heat-affected areas of the tank, which would be bad for the air tank’s quality. As a result, it would be desired to offer a process for producing an air compressor assembly that improves both the production effectiveness and the quality of the air tank.
In one use of the invention, an air tank that has been welded is submerged in a dip tank full of cooling liquid that has been treated with a corrosion inhibitor between the welding and final assembly phases. In a preferred embodiment, all air access ports of the welded tank are left open during the submerging process to allow cooling liquid to coat both the inner and outside surfaces in order to enhance corrosion inhibitor action and accelerate tank cooling.
According to the present invention, various types of air compressor assemblies, such as portable air compressor assemblies, pancake-style air compressor assemblies, hot-dog-style air compressor assemblies, vertical hot-dog-style air compressor assemblies, double-hot-dog-type air compressor assemblies, vertical stationary types air compressor assemblies, and the like, may be manufactured.
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